A conversion machine is a type of industrial equipment designed to transform raw or semi-finished materials into usable end products. In the paper industry, converting machines play a critical role by taking large jumbo rolls of paper and processing them into the finished consumer goods we use every day — such as toilet rolls, facial tissues, kitchen towels, and napkins.
In the tissue sector, conversion machines ensure that these products are cut, folded, embossed, or packaged with precision and efficiency. Depending on the application, there are several types of tissue conversion machines, including toilet paper converting machines, tissue cutting machines, napkin conversion machines, and facial tissue machines. Each is tailored to meet the production needs of different tissue products while maintaining consistent quality and high output.
Tissue conversion machines are at the heart of modern paper production, directly influencing both efficiency and product quality. By automating key processes such as cutting, folding, embossing, and packaging, these machines ensure uniformity, reduce material waste, and improve production speed. The result is a consistently high-quality product that meets consumer expectations.
The demand for tissue products — including toilet paper, facial tissues, napkins, and kitchen towels — continues to rise globally, driven by population growth, urbanisation, and increasing hygiene awareness. To meet this demand, manufacturers require converting machines capable of handling large volumes while maintaining precision and reliability.
Innovation and automation are now central to the industry. Modern tissue conversion machines integrate advanced controls, energy-saving features, and digital monitoring systems, helping manufacturers remain competitive in a fast-evolving market. By investing in the latest technology, producers not only boost productivity but also gain a clear edge in terms of cost efficiency, sustainability, and product differentiation.
Fully-Automatic Roll Production Line
ZQ-III Series is designed to make toilet roll, kitchen towel or JRT. It can maximize productivity, efficiency, and quality while minimizing manual labor and human intervention. It enables high-speed production, consistent product specifications, and streamlined workflow, meeting the demands of the tissue industry.
Toilet Roll Rewinding Machine
Enhance your converting capacity with our Automatic Toilet Roll Rewinding Machine, meticulously engineered to excel as a high-performance tissue rewinder, toilet roll rewinder, and toilet paper rewinding machine. Designed for seamless integration into modern tissue production lines, it delivers precision, speed, and reliability.
Toilet Paper Slitting Machine
Maximise throughput and precision in your converting line with DeChangYu’s Toilet Paper Slitting Machine, also known as the Toilet Roll Cutting Machine for Jumbo Rolls. Engineered for high-efficiency conversion, this advanced tissue cutting machine neatly transforms jumbo parent rolls into consumer-ready toilet tissue with consistent cut quality and minimal waste.
This toilet paper cutting machine is the finishing stage of many modern converting lines and supports applications across both household and hospitality channels.
High Speed Toilet Paper Core Machine
ZX-V series high speed toilet paper core machine is used to produce craft paper cores that are used in toilet paper rolls, and of course paper towel rolls, and other rolled tissue products. It has the advantages of high precision, high production efficiency, low maintenance, durability, reliability and safety.
Automatic Hand Towel Production Line
At DCY, we specialise in delivering advanced hand towel production lines tailored to modern converting needs. The CJN-C Series is an intelligent, fully automatic solution designed for folding, cutting, stacking, and packaging various types of interfold or V-fold paper hand towels with high precision and speed.
Engineered for manufacturers who value efficiency, hygiene, and automation, this paper towel converting machine minimises labour input while maximising throughput and product consistency. Whether you're producing towels for household, commercial, or hospitality use, our production line helps you scale effortlessly while maintaining premium quality.
Automatic Facial Tissue Production Line
At DCY, we provide advanced facial tissue production lines engineered to meet the demands of modern tissue manufacturers. Our CJ-C Series combines high-speed folding, cutting, stacking, and packaging capabilities into one streamlined system—perfect for businesses seeking to enhance productivity and maintain consistent quality.
Whether you're launching a new tissue brand or scaling your output, this fully automatic facial tissue converting solution ensures low maintenance, reduced labour costs, and superior performance. Designed for long-term efficiency, the CJ-C Series facial tissue production line is your ideal choice for high-volume tissue production.
Toilet Paper Printing Machine
Our toilet paper printing machines are designed to bring your branding ideas to life, offering high-quality solutions for both commercial and custom applications. Whether you need to print toilet paper rolls for retail, promotions, or premium branding, our advanced machines provide exceptional performance and reliable results.
Tissue Embosser for Napkin Embossing
Enhance functionality and aesthetics with DeChangYu’s Tissue Embossing Machine—precisely engineered for tissue embossing, offering elevated texture, absorbency, and visual appeal across napkin lines. Ideal for manufacturers striving for premium quality, this napkin embossing machine transforms plain tissue into a value-added product through precise embossing patterns.
High-Speed Interfolder & Napkin Folding Machine
Experience next-level efficiency with DeChangYu’s latest Facial Tissue Interfolder, a superior high-speed interfolder machine meticulously engineered for facial tissue interfolding, napkin folding, and precise stack formation. Ideal for OEMs and converters targeting seamless integration, this advanced unit elevates both output quality and production agility.
FC Series With Coating
Precision Coating: These machines are designed to provide precise and uniform coating of lotion or other substances onto tissue products. They ensure consistent application across the entire surface, resulting in an even distribution of the lotion.
High-Speed Operation: Lotion coating machines in the tissue industry are designed for high-speed production. They can efficiently handle large volumes of tissue products, ensuring a fast and continuous coating process to meet production demands.
Today’s tissue conversion machines are designed with advanced technologies that not only improve performance but also address the growing need for efficiency and sustainability. Below are the standout features that define modern conversion equipment:
Modern converting machines are equipped with intelligent automation systems and digital control panels. These allow operators to monitor production in real time, adjust settings quickly, and minimise human error. Features such as automatic roll handling, reel change, and fault detection ensure smoother operations and less downtime, making production more predictable and cost-effective.
Beyond cutting and folding, many conversion machines include integrated embossing, printing, and lamination systems. Embossing improves softness and bulk while creating decorative designs that enhance product appeal. Printing functions enable branding or custom patterns directly on tissue products, and lamination ensures layers are securely bonded for improved strength and performance. Together, these features help manufacturers diversify their product range and add market value.
With rising energy costs and stricter environmental standards, energy efficiency is now a core requirement. Modern tissue converting machines are engineered to reduce power consumption, minimise waste, and optimise raw material use. Features like glue-free tail sealing, precise cutting, and smart motor controls not only lower operational expenses but also support eco-friendly production practices that appeal to today’s sustainability-conscious buyers.
Every market has its own product preferences, from roll size and sheet count to embossing styles and packaging formats. Modern conversion machines are highly adaptable, offering customisable configurations to meet local and regional needs. Whether it’s compact rolls for households, jumbo rolls for commercial use, or premium embossed facial tissues, manufacturers can tailor production lines to meet demand and stay competitive.
Selecting the right tissue conversion machine is a crucial decision that directly affects production efficiency, product quality, and long-term profitability. With many models and configurations available, manufacturers should carefully evaluate the following factors:
The production speed of a converting machine determines how many rolls, sheets, or packs can be produced per minute. High-speed, fully automated machines are ideal for large-scale manufacturers aiming to meet rising global demand, while smaller or semi-automatic models may suit businesses with limited output requirements. Matching machine speed and automation level to your operational goals ensures efficiency without over-investing in unnecessary capacity.
Energy consumption and raw material waste can significantly impact operating costs. Modern converting machines feature energy-efficient motors, precise cutting systems, and glue-free sealing technologies that reduce electricity use and minimise waste. Choosing equipment designed with sustainability in mind not only improves profit margins but also strengthens compliance with environmental regulations and appeals to eco-conscious customers.
International certifications are a clear indicator of machine quality and safety. Equipment certified with ISO 9001:2015 demonstrates adherence to global quality management standards, while CE certification confirms compliance with European safety directives. For businesses targeting international markets, machines that carry these certifications ensure smoother customs clearance, regulatory acceptance, and customer trust.
Not every manufacturer requires the same type of conversion machine.
Choosing a machine that aligns with the scale of your business ensures optimal return on investment (ROI) and avoids the risks of underperformance or overcapacity.
Investing in modern tissue converting machines delivers measurable advantages for manufacturers who want to stay competitive in today’s demanding market. The benefits extend beyond higher efficiency, helping businesses achieve better quality, lower costs, and long-term sustainability.
Advanced converting machines are engineered for speed and precision, enabling manufacturers to produce large volumes of toilet paper, facial tissues, napkins, and kitchen towels with consistent quality. Automated controls ensure uniform cutting, embossing, and packaging, reducing variability and maintaining product standards across every batch.
Modern machines minimise waste by using raw materials more efficiently and reducing off-cuts during production. Features like glue-free tail sealing and precise cutting systems help lower material and energy consumption. As a result, manufacturers benefit from lower production costs and improved profit margins.
One of the greatest strengths of today’s converting machines is their versatility. A single line can often be configured to produce multiple product types, from compact toilet rolls for households to jumbo rolls for commercial markets. This flexibility allows manufacturers to respond quickly to shifting consumer demands and expand their product offerings without major reinvestment.
International markets require strict compliance with safety and quality regulations. Machines certified with ISO 9001:2015 and CE standards give tissue producers confidence that their products meet industry benchmarks. This not only helps in global trade but also enhances brand reputation as a manufacturer of safe, reliable, and high-quality tissue products.
Q1: What is a tissue conversion machine?
A tissue converting machine is industrial equipment used to transform large paper jumbo rolls into finished consumer products such as toilet paper, facial tissues, napkins, and kitchen towels. It performs key processes like cutting, folding, embossing, and packaging to deliver ready-to-use products.
Q2: How does a tissue conversion machine differ from a tissue cutting machine?
A tissue conversion machine handles multiple steps — from processing jumbo rolls to embossing, folding, and packaging. A tissue cutting machine, on the other hand, focuses mainly on precision cutting, ensuring rolls or sheets are trimmed to the right size. In many modern lines, cutting machines are integrated as part of a full converting system.
Q3: What’s the typical lifespan of a conversion machine?
With proper maintenance, a high-quality tissue converting machine can last 10–15 years or more. Factors such as operating conditions, production volume, and maintenance schedules play a big role in extending its service life.
Q4: Can machines be customised for different markets?
Yes. Tissue converting machines can be configured to produce different roll sizes, sheet counts, embossing patterns, and packaging formats. This flexibility allows manufacturers to adapt to regional preferences — for example, compact household rolls in some markets versus jumbo commercial rolls in others.
Q5: What’s the ROI for upgrading to modern converting systems?
Upgrading to a modern tissue converting machine typically delivers ROI within a few years. Benefits include faster production, reduced energy use, less raw material waste, and improved product quality. For many manufacturers, these gains quickly offset the initial investment while opening opportunities to expand product lines.
As one of the most recognised names in the industry, Foshan DeChangYu Paper Machinery Manufacture Co., Ltd. (DeChangYu) has been driving innovation in tissue converting since the 1980s. With decades of experience, the company has evolved into a comprehensive enterprise that integrates R&D, production, sales, and service, offering customers one-stop intelligent equipment solutions for toilet paper, tissue paper, and kitchen towel production.
DeChangYu is widely respected for its contributions to technological progress in the sector. The company holds over 60 national patents, including the industry’s first non-adhesive (glue-free) tail sealing equipment for sanitary toilet paper, which won the prestigious 22nd China Patent Excellence Award. These innovations have helped redefine efficiency and sustainability in tissue production.
DeChangYu’s machines are trusted by customers in more than 160 countries and regions. The company operates a 100,000㎡+ modern factory with more than 400 employees, implementing 6S lean production and digital management. Its commitment to quality is demonstrated through ISO 9001:2015 international quality system certification and CE certification, ensuring compliance with global standards.
With its philosophy of striving for perfection, customer first, vitality, and innovation, DeChangYu is not just a machinery supplier but a long-term partner helping tissue manufacturers worldwide grow and succeed.
Ready to upgrade your production line? Contact DeChangYu today to discover how our customised machines can help your business grow.
