Facial Tissue Interfolder Machines: Boost Efficiency with Dechangyu’s Top Solutions

facial tissue interfolder

What Is a Facial Tissue Interfolder?

A facial tissue interfolder is a key machine in the tissue converting process that automatically folds and stacks tissue paper into a neatly interleaved format. This folded structure allows users to pull one sheet at a time, with the next sheet partially dispensed for easy access. It eliminates the need for tearing or unfolding individual tissues manually.

In a production line, the interfolder machine works after the jumbo tissue roll has been slit to size. It precisely folds the sheets — typically using a V, Z, or M fold — and stacks them in preparation for packaging. This interleaving method improves packaging efficiency and enhances the user experience, especially for facial tissues used in homes, offices, and hospitality settings.

Interfolded tissue packs are clean, compact, and hygienic, making them a preferred format for both consumers and retailers.

Benefits of Using a High-Quality Facial Tissue Interfolder

Investing in a high-quality facial tissue interfolder offers significant advantages across every stage of tissue production, from output efficiency to end-user satisfaction. Below are the key benefits:

1. High Production Speed

Advanced interfold machines are designed for high-speed operation, enabling manufacturers to process thousands of sheets per minute. This increased output capacity helps meet growing market demand while maximising return on investment.

2. Folding Precision

A high-performance interfolder ensures accurate and uniform folding, producing neatly stacked interleaved tissues with minimal deviation. This consistency is critical for smooth dispensing, tidy packaging, and overall product quality.

3. Operational Consistency

Premium machines deliver stable performance across long production runs, reducing downtime and product defects. Built with robust components and reliable automation systems, they maintain folding quality even under high-volume loads.

4. Reduced Manual Labour

Automated interfolder machines streamline the converting process by minimising human intervention, which reduces labour costs and the risk of operator error. This is especially beneficial for large-scale production environments seeking operational efficiency.

5. Improved Packaging Efficiency

Precisely interfolded stacks fit perfectly into automatic or semi-automatic packaging machines. This smooth integration reduces rework and ensures that each pack maintains a professional, consumer-ready appearance.

By incorporating a high-quality interfolder into your tissue production line, you not only improve productivity but also strengthen your product’s market competitiveness through better performance, consistency, and visual appeal.

Product Highlight 1: CJ-D-2950 Facial Tissue Interfolder

CJ-D-2950 Facial Tissue Interfolder
product information of CJ-D-2950 Facial Tissue Interfolder

The CJ-D-2950 Facial Tissue Interfolder is designed for jumbo rolls compatible with the air suction folding principle. It efficiently handles facial tissues with 2–3 layers of single-ply tissue ranging from 11 to 18g/m², or 3–5 layers with a single-ply range of 11 to 15g/m². For hand towel production, it supports 2-ply configurations with single layers of 17–22g/m² or heavier single-ply sheets from 28 to 40g/m². The machine accommodates jumbo rolls up to 2950mm in width and offers a high production speed of 1000–1200 pumps per minute, or 7–15 pieces per minute. It features advanced edge-embossing technology, integrating two sets of convex-to-flat embossing rollers with fixed patterns to ensure consistent and high-quality folding results.

Enhance your tissue converting line with the high-speed, precision-built CJ-D-2950 Interfolder. Contact our team now to discuss your production needs, receive technical details, or request a tailored proposal for your facility.

Product Highlight 2: CJ190-A-2050 Pull-Out Facial Tissue/Kitchen Interfolder

CJ190-A-2050 Pull-Out Facial Tissue/Kitchen Interfolder

The CJ190-A-2050 is designed for producing pull-out type facial tissues and kitchen towels, making it a versatile addition to any tissue converting line. Ideal for both home and commercial packaging formats, this interfolder is engineered to deliver precise folding, stable performance, and compatibility with multiple ply and paper grades.

While specifications may vary by customer requirements, this model is well-suited for manufacturers seeking mid-to-high output, flexible configurations, and efficient space utilisation. It can be integrated with downstream packaging systems and supports various interfolding patterns depending on the end-product format.

For detailed specifications or to see this model in action, please contact our team for a custom quote or demonstration.

Product Highlight 3: CJ190-A-1500 Pull-Out Tissue Interfolder

CJ190-A-1500 Pull-Out Tissue Interfolder

The CJ190-A-1500 Pull-Out Tissue Interfolder is a high-performance machine built for producing pull-out style facial tissues and kitchen towels. Designed to handle demanding production environments, it offers stable operation, precise folding, and high output, making it well-suited for large-scale tissue converting lines.

This model supports a variety of paper grades and ply combinations, delivering consistent results for both facial and household tissue applications. With its ability to integrate seamlessly into automated packaging lines, the CJ190-A-1500 helps manufacturers improve efficiency while maintaining excellent product presentation.

Contact us today to learn more about its configurations or request a customised solution for your production needs.

Choosing the Right Interfolder for Your Production Line

Selecting the right facial tissue interfolder is essential for optimising production efficiency, maintaining product quality, and ensuring smooth integration with your existing converting and packaging systems. Below are the key factors to consider when making your choice:

1. Production Volume Requirements

Evaluate your daily or monthly output targets. High-speed interfold machines are ideal for large-scale operations, offering fast cycle times and continuous performance. For smaller or specialised production runs, a mid-speed or modular unit may be more cost-effective and flexible.

2. Tissue Paper Type and Quality

Different machines handle various tissue grades with varying thicknesses, ply counts, and softness. Make sure the interfold machine you choose can reliably process your specific material — whether it's virgin pulp, recycled tissue, or a mix of both — without jamming or causing paper damage.

3. Available Floor Space

Assess your factory layout. Some interfolder machines are compact and can be easily integrated into existing lines, while others may require more space due to their design or auxiliary components. A space-efficient design helps streamline workflow and reduce installation challenges.

4. Automation and Line Integration

Choose a model that can seamlessly connect with upstream unwinders and downstream packaging machines. If your facility uses automated packaging or robotic handling, ensure your interfolder machine supports synchronised operation, remote monitoring, and custom control interfaces.

5. Maintenance and Technical Support

Opt for equipment with user-friendly interfaces, low maintenance requirements, and access to after-sales service and spare parts. A well-supported machine reduces downtime and helps maintain production continuity.

By carefully assessing these factors, you can select an interfolder machine that aligns with your production goals and ensures long-term efficiency and reliability in your tissue paper converting line.

Why Choose Dechangyu?

When it comes to facial tissue converting solutions, Dechangyu stands out as a trusted partner with a proven track record in the global tissue machinery industry. Here’s why manufacturers around the world choose us:

1. Over 30 Years of Expertise

With decades of specialised experience in tissue converting equipment, Dechangyu combines technical know-how with continuous innovation to deliver machines that meet evolving market demands.

2. Reliable Service & Technical Support

Our commitment goes beyond machinery. We provide full lifecycle support, including installation guidance, operator training, routine maintenance, and rapid-response technical service — ensuring your production runs smoothly at all times.

3. Global Customer Base

Dechangyu machines are trusted by tissue manufacturers in over 60 countries and regions. Our reputation for delivering high-performance, durable, and easy-to-integrate solutions makes us a preferred supplier for both established brands and emerging producers.

4. Customised Solutions for Every Line

No two production lines are the same. That’s why we offer custom configurations, adaptable folding styles, and optional features tailored to your specific paper types, layout, and packaging requirements.

Whether you're scaling up operations or upgrading your current line, Dechangyu provides the technology, support, and flexibility to help your tissue business grow with confidence.

Ready to Upgrade Your Tissue Production Line?

Whether you're expanding your capacity or investing in more efficient technology, Dechangyu has the right facial tissue interfolder solutions for your needs. Contact our team today to request a custom quote, sample machine layout, or a video demonstration of our equipment in action.

Let us help you streamline your operations and deliver high-quality tissue products with confidence.

Get in touch now and discover the Dechangyu difference.

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