Paper converting refers to the industrial process of transforming raw paper materials into finished or semi-finished products tailored to meet specific consumer or industrial needs. This involves modifying large rolls or sheets of raw paper, often referred to as jumbo rolls or parent rolls, into customized formats such as toilet paper, facial tissues, paper towels, napkins, and other paper products. The process typically includes tasks like cutting, folding, laminating, embossing, coating, and packaging to create functional and market-ready products.
On the other hand, a paper converter is the company or entity that performs these tasks. Paper converters play a pivotal role in the paper industry by adding value to raw paper materials through their expertise and advanced machinery. They not only create finished products for end-users but also produce semi-finished goods used in further industrial applications.
The paper conversion process is a series of highly specialized steps that transform raw materials into consumer-ready products. Each step is crucial in ensuring the final product meets industry standards, consumer expectations, and functional requirements. Below are the key stages:
Slitting and Rewinding:
Jumbo rolls of raw paper are cut into narrower widths or smaller sizes and rewound onto new cores for easier handling and packaging.
Patterns or textures are added to the paper to improve its aesthetic appeal and functional qualities, such as absorbency or grip.
Perforating:
Tear lines are created to allow for easy separation of sheets, commonly seen in paper towels and toilet rolls.
Folding and Cutting:
The paper is folded into specific formats, such as napkins or interfolded tissues, and then cut to the desired dimensions.
Coating or Laminating:
Additional layers or coatings are applied to enhance durability, softness, or moisture resistance. This step is particularly important for specialty products like wet wipes or industrial-grade paper.
Packaging:
The finished products are packed into retail or bulk packaging, ready for distribution to customers or further use in industrial processes.
These steps are executed using highly advanced tissue converting machines, designed to handle high production volumes with precision and efficiency.
Paper converters are the backbone of the paper industry, bridging the gap between raw material suppliers and end-users. They create value by transforming raw materials into functional, visually appealing, and consumer-friendly products. In sectors like tissue paper, where product quality and customization are key, converters play a critical role in meeting market demands for both household and industrial applications.
More information: A Must-Read Guide: All About Tissue Converting
Overview:
DCY is a global leader in tissue converting machinery, offering over 30 years of expertise in developing advanced paper converting machinery. Known for its precision and innovation, DCY's product range includes slitter rewinders, embossers, and complete production lines for toilet paper, facial tissues, and paper towels. The company also provides customized solutions to meet the diverse needs of its customers, ensuring efficient and cost-effective operations.
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Overview:
Headquartered in Italy, Fabio Perini is a renowned name in the tissue converting industry, offering cutting-edge machinery and solutions. With a focus on innovation, the company provides highly automated converting lines for consumer and industrial tissue products. Their machines are known for reliability, efficiency, and ease of use.
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Overview:
Based in China, BaoSuo Paper Machinery is a leading manufacturer of paper converting equipment. The company offers a wide array of paper converting machinery, including rewinding, folding, and packaging machines. BaoSuo emphasizes energy-efficient designs and cost-effectiveness for its clients worldwide.
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4. PCMC (Paper Converting Machine Company)
Overview:
PCMC, based in the United States, has a strong reputation for delivering advanced paper converting equipment. It specializes in providing solutions for consumer tissue products, including high-speed production lines. The company is also recognized for its commitment to sustainable practices, offering eco-friendly solutions for the paper industry.
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5. Valmet
Overview:
Valmet is a Finnish company known for its expertise in industrial equipment, including paper converting machinery. Their solutions cover the entire paper production and converting process, from raw material processing to finished products. Valmet’s high-tech machinery ensures exceptional productivity and product quality.
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6. Andritz
Overview:
Based in Austria, Andritz is a global leader in the supply of plants, equipment, and services for various industries, including paper and tissue production. The company provides comprehensive solutions for paper converting processes, focusing on automation, efficiency, and sustainability.
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7. Infinity Machine & Engineering
Overview:
Infinity Machine & Engineering, headquartered in the United States, is known for its innovative tissue converting and packaging machinery. The company combines advanced engineering with user-friendly designs to deliver high-performance solutions.
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Modular designs for flexible production scaling.
Tailor-made converting machinery for roll and folded tissue products.
High-speed bundling and packaging equipment.
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Körber Tissue, headquartered in Germany, is part of the Körber Group and focuses on delivering innovative solutions for the tissue converting industry. Their advanced technology is designed to meet the evolving demands of the market, including sustainability and efficiency.
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9. Maflex
Overview:
Maflex is an Italian company specializing in the development of converting machines for tissue paper. Known for its cutting-edge engineering, Maflex provides efficient, high-performance equipment for various tissue applications, including folding, rewinding, and packaging.
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10. Toscotec
Overview:
Toscotec, also based in Italy, is a leader in tissue converting and papermaking machinery. The company’s converting lines are designed to maximize productivity while maintaining high standards of product quality and environmental sustainability.
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While the companies listed above represent some of the most reputable names in the tissue converting industry, finding the right partner often comes down to understanding your specific needs and identifying a supplier that combines innovation, customization, and reliable support. This is where DCY Paper Machinery stands out. With over 30 years of expertise in manufacturing advanced tissue converting equipment, DCY has established itself as a trusted provider, offering tailored solutions that help businesses achieve operational excellence.
ZQ-H Series Fully-Automatic High Speed Roll Production Line
Features:
1.Non-stop type machine continuously rewind.
2.Each unit is driven by independent motor(servo motor); Simple structure decreases failure rate.
3.Servo motor controls machine hand and break the web at perforation line steadily and precisely.
4.Adopt high-precision NC machined large diameter blade shaft, and Siemens SIMOTION system, and automatic blades axial slid function, guarantee perforation is precise and clear, and the rolls have finest tightness and diameter.
5.Use constant-vacuum system to start rewinding coreless roll, faster and less wrinkles.
6.Multipurpose production line: it could also produce JRT products.
ZX Series High Speed Toilet Paper Core Machine
Features:
1.Precision and Customization: Paper core machines create accurately sized cardboard cores tailored to specific tissue products.
2.High Production Efficiency: Paper core machines operate at high speeds, producing a large number of cores quickly.
3.User-friendly and Low Maintenance: Paper core machines are easy to operate, require minimal training, and have simple maintenance procedures.
4.Durability and Reliability: Paper core machines are built to last, ensuring consistent performance and reducing the risk of breakdowns.
5.Safety Features: Paper core machines prioritize operator safety with built-in safety measures.
6.Integrated Workflow: Paper core machines seamlessly integrate into the tissue production line, streamlining the production process.
CJ-C Series Automatic Facial Tissue Production Line
Features:
1.Easy operation, labor-saving: The entire production process, from raw materials to packaging, is fully automated, reducing manual intervention. The user-friendly fully automatic folding production line allows one person to operate multiple machines, saving 75% of labor costs.
2.Stable operation, increased capacity: Compared to a semi-automatic folding production line, the fully automatic system is not limited by operator efficiency, resulting in improved production efficiency and increased capacity.
3.Improved product hygiene: Full automation reduces potential contamination and hygiene risks associated with manual operations, ensuring higher product hygiene standards.
4.Accurate stacking and folding: The precise stacking and counting system improves the product's pass rate.
5.User-friendly automated roller maintenance system.
6.Optional first-pull half-fold function: Designed for convenient access to tissues after opening the packaging.
CJ-C-A Series Automatic V Fold Production Line
Features:
1. Easy operation, labor-saving: The entire production process, from raw materials to packaging, is fully automated, reducing manual intervention. The user-friendly fully automatic folding production line allows one person to operate multiple machines, saving 75% of labor costs.
2.Stable operation, increased capacity: Compared to a semi-automatic folding production line, the fully automatic system is not limited by operator efficiency, resulting in improved production efficiency and increased capacity.
3.Improved product hygiene: Full automation reduces potential contamination and hygiene risks associated with manual operations, ensuring higher product hygiene standards.
4.Accurate stacking and folding: The precise stacking and counting system improves the product's pass rate.
5.User-friendly automated roller maintenance system.
6.Optional first-pull half-fold function: Designed for convenient access to tissues after opening the packaging.
FC Series Toilet Paper Printing Machine
Features:
1.Strong Applicability: suitable of high speed slitting rewinder, non-stop rewinder and other production line.
2.High Speed: the working speed can reach 400m/min or above.
3.Overprinting Accuracy: tolerance≤0.5mm.
4.Equipped with an Automatic Cleaning System: automatically and quickly cleans printing plates.
5.Convenient Plate Change: Optional printing sleeve, easy to change the printing plate.
Features:
1.Precision Coating: These machines are designed to provide precise and uniform coating of lotion or other substances onto tissue products. They ensure consistent application across the entire surface, resulting in an even distribution of the lotion.
2.High-Speed Operation: Lotion coating machines in the tissue industry are designed for high-speed production. They can efficiently handle large volumes of tissue products, ensuring a fast and continuous coating process to meet production demands.
Features:
1.High clarity: Utilizing advanced high-definition technology, it achieves clear and intricate embossing effects. Whether it is text, patterns, or textures, they are presented with exceptional precision, enhancing the visual appeal of the finished paper.
2.Diverse pattern selection: The high-definition toilet tissue embosser offers an extensive pattern library, allowing for the selection of different designs to meet customer demands. From simple and classic to complex and ornate, it caters to the personalized needs of various markets and consumers.
3.Efficient production: Equipped with advanced automation control systems, the high-definition toilet paper embosser enables high-speed and efficient production. By improving productivity and reducing labor costs, it provides more competitive household paper products.
Related information: Why Tissue Embossers Are a Must-Have for Tissue Business
Features:
1.Precision Coating: These tissue lotion machines are designed to provide precise and uniform coating of lotion or other substances onto tissue products. They ensure consistent application across the entire surface, resulting in an even distribution of the lotion.
2.High-Speed Operation: Lotion coater machines in the tissue industry are designed for high-speed production. They can efficiently handle large volumes of tissue products, ensuring a fast and continuous coating process to meet production demands.
Features:
1.Glue-Free Sealing: Non-glue tail sealers employ innovative sealing techniques that eliminate the need for glue. They use alternative methods to create a secure and reliable seal without any sticky residue or mess on tissue products.
2.High-Speed Operation: These sealers are designed for high-speed operation to meet the demands of tissue production lines. They can quickly and consistently seal the tails of tissue rolls or packs, contributing to increased efficiency and productivity.
3.Cost-Effective Solution: By eliminating the need for glue, non-glue tail sealers offer cost savings in terms of material expenses and maintenance. They also reduce the risk of adhesive-related issues, such as residue buildup or contamination on tissue products.
The tissue converting industry plays a pivotal role in delivering the essential paper products we rely on daily. From the innovative machinery offered by leading global companies to the customised solutions provided by trusted partners like DCY Paper Machinery, the right equipment is crucial for ensuring efficient production and superior product quality.
At DCY, we are committed to helping businesses thrive with our advanced tissue converting equipment and unparalleled service. Whether you're looking to optimise your operations, enhance product quality, or explore tailored solutions, our team is here to support your journey.
If you're ready to take your tissue converting processes to the next level, contact DCY Paper Machinery today and discover how we can empower your business with cutting-edge technology and expertise.
